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Team:Berkeley/Project
From 2013.igem.org
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<div class = "heading"><a name="Industrial Dyeing">Industrial Dyeing Process</a></div> | <div class = "heading"><a name="Industrial Dyeing">Industrial Dyeing Process</a></div> | ||
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<td style="text-align: left;"><p> The world produces needs to dye 3 billion pairs of jeans with indigo annually. Currently, industrial dyeing uses an extensive process, first producing indigo from the petroleum product, benzene, and then solubilizing indigo to allow it to adhere to cloth. The chemicals used in the process include strong acids, strong bases, and the reducing agent sodium dithionite. The table shown below shows the NFPA diamonds for each chemical highlighting their reactivity and hazards. Given previous iGEM interest in indigo and the potential for a greener alternative to denim dyeing, we started our project – Blue Genes. </p> | <td style="text-align: left;"><p> The world produces needs to dye 3 billion pairs of jeans with indigo annually. Currently, industrial dyeing uses an extensive process, first producing indigo from the petroleum product, benzene, and then solubilizing indigo to allow it to adhere to cloth. The chemicals used in the process include strong acids, strong bases, and the reducing agent sodium dithionite. The table shown below shows the NFPA diamonds for each chemical highlighting their reactivity and hazards. Given previous iGEM interest in indigo and the potential for a greener alternative to denim dyeing, we started our project – Blue Genes. </p> | ||
Revision as of 22:47, 27 September 2013
| The world consumes over 40 million kilograms of indigo annually, primarily for dyeing denim. Indigo is currently derived from petroleum using a high energy process, and commercial dyeing involves the use of reducing agents to solubilize the dye. The development of biosynthetic and bioprocessing methodologies for indigo dyeing could have environmental and economic advantages. By combining the biosynthesis of indigo and the use of the natural indigo precursor indican, we propose a more sustainable dyeing method as an alternative to chemically-reduced indigo in the large scale production of indigo textiles. We achieved in vivo indigo production in high titers, and efficient cleavage of indican using a non-native glucosidase. Inspired by natural systems, we isolated and characterized several plant and bacterial glucosyl transferases hypothesized to produce indican. Lastly, we compare the cost and environmental impact of our alternative with the present chemical process. |
The world produces needs to dye 3 billion pairs of jeans with indigo annually. Currently, industrial dyeing uses an extensive process, first producing indigo from the petroleum product, benzene, and then solubilizing indigo to allow it to adhere to cloth. The chemicals used in the process include strong acids, strong bases, and the reducing agent sodium dithionite. The table shown below shows the NFPA diamonds for each chemical highlighting their reactivity and hazards. Given previous iGEM interest in indigo and the potential for a greener alternative to denim dyeing, we started our project – Blue Genes. 
This summer we have taken inspiration from plant metabolic pathways to devise a biosynthetic approach to dyeing jeans with indigo. In the process, we have characterized main components of the metabolic pathway. In addition we have analyzed the scale up involved in taking our project from the bench to industry highlighting steps that need improvement as well as potential cost-energy savings. |
