Team:Edinburgh/Human Practices/Industries/Leather

From 2013.igem.org

Revision as of 01:35, 5 October 2013 by HugoBoss (Talk | contribs)
(diff) ← Older revision | Latest revision (diff) | Newer revision → (diff)

Leather industry

Traditionally, leather production is a batch process divided into three stages. Skins need to be pre-treated prior to any processing; this removes undesirable components and is achieved by soaking the raw skins in water and alkali solution. Following pre-treatment hides are subjected to tanning (figure 1).


Leather industry.png


Figure 1. Traditional tannery in Fez, Morocco (left) vs. modern tannery in Scotland (Scottish leather group).


The tanning process is performed by soaking the hides in a tanning agent (organic or mineral) which changes the protein structure of the leather. The tanning agent is fixed onto the leather by soaking it in a basic solution. Tanned hides are more durable and can be used in various applications.

Following tanning, the skin may be crusted, which involves dying, making the skin thinner and application of special conditioning agents.


Importance of leather industry in Scotland


Major companies which manufacture leather goods in Scotland are associated within the Scottish Leather Group Ltd. 80% of manufactured goods are exported. Major applications of Scottish leather include the worldwide aviation industry, which requires fire retardant hides, of which Scotland is the largest producer in the world. The yearly turnover of Scottish Leather Group exceeds £100 million.


Waste generated by leather industry:


Leather production generates environmental pollutants. During some pre-treatment process harsh solvents are used, but more importantly, chromium is the main mineral tanning agent. Exposure to chromium can be detrimental to humans as was presented in famous movie ”Erin Brockovich”.


Pollution is a major problem in developing countries such as India where environmental control is of poor quality. In cities such as Kanpur as much as 22 tonnes of waste containing chromium is disposed in the river Ganges each day from a single tannery. Places such as this are where our system would find most application. Use of bacteria in metal capture is much cheaper than chemical methods which can be used to a full extent only in developed countries such as Scotland. However, use of metal capture in waste generated by companies associated in Scottish Leather Group could help them exceed their current goals in chromium removal (figure 2).


Leather industry 2.png


Figure 2. Amount of chrome released to the environment from the companies associated in Scottish Leather Group Ltd.