Team:Evry/Pill design

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<h1> Capsule design </h1>
<h1> Capsule design </h1>
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<div class="center"><i>or how to transport our bacteria in the instestins</i></div>
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<div class="center"><i>a transport device to deliver <b><span style="color:#bb8900">Iron</span><span style="color:#7B0000"> Coli</span></b> to the intestine</i></div>
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<br>
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<br>
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<br>
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<div align="center"><img src="https://static.igem.org/mediawiki/2013/9/9a/Page_capsule_bani%C3%A8re_tristan_ftw.png" alt="Bannière gélule" width="100%"/></div>
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 +
<h2>Abstract</h2>
 +
 
 +
<p>
 +
To effectively treat iron over-absorption, we needed a device to deliver our <b><span style="color:#bb8900">Iron</span><span style="color:#7B0000"> Coli</span></b> bacteria to the distal area of the duodenum and the proximal area of the jejunum. Additionally, we want to give <b><span style="color:#bb8900">Iron</span><span style="color:#7B0000"> Coli</span></b> <a href="https://2013.igem.org/Team:Evry/Model3">enough time to produce enterobactins</a>. We thus designed and built a capsule with a methacrylic acid exterior that resists the low pH conditions in the stomach, but will dissolve at intestinal pH to release <b><span style="color:#bb8900">Iron</span><span style="color:#7B0000"> Coli</span></b>. The capsule interior contains colloidal silica and hydroxypropylmethylcellulose (HPMC), which ensures that the bacteria survive in the capsule and have enough time to uptake iron when released in the intestine.<br>
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<br>
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<div align="center">
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<img src="https://static.igem.org/mediawiki/2013/5/5f/Capsule_legende.png" alt="capsule_legend" width="40%"/>
</br>
</br>
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</br>
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<div style="margin-left:0.5%;width:80%;float:center;border: 4px ridge black;padding:0.5%;font-size:90%;">
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<p id="norm">
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First, we create a <b>novel capsule following the actual norms from the European Pharmacopeoa</b> concerning gastro-enteric resistant formulations.<br><br>
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Second, we ensure that the bacteria survive following dissolution of the capsule.
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</p>
 +
</div>
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</div>
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<br>
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<h2>Context</h2>
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<h2>Capsule design requirements</h2>
<p>
<p>
-
For an optimum efficiency of our iron chelating bacteria, it has to grow in the proximal area of the jejunum. Thus, to target this region, we designed a capsule able to deliver our living bacteria in the jejunum and improved the galenic formulation to optimize growth.
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We see three main challenges to construction of a device to deliver bacteria to the intestine. First, <b>the capsule must resist the low pH conditions in the stomach</b>, which are lethal to our bacteria. Second, <b>the capsule must rapidly dissolve in the duodenum</b> to deliver its payload to the distal duodenum and the proximal jejunum. Third, <b>the bacteria must have enough time to produce enterobactins to effectively uptake iron</b> before being excreted from the intestine.
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<br>
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<br>
</p>
</p>
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<h2>Barriers to overcome and conditions to fulfill</h2>
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<h2>Capsule design, step by step</h2>
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<br>
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<div align="center"><img src="https://static.igem.org/mediawiki/2013/3/37/Capsule.jpg" alt="Capsule" width="7%"/></div>
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<br>
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<h3>Which galenic formulation is best suited for our goals?</h3>
<p>
<p>
-
The challenge here is to overcome the acidity of the stomach to make our bacteria survive into the jejunum. It is a very common issue encountered in the pharmaceutical domain and in galenic formulations. Thus, we surrounded the capsule with a double-enveloppe of methacrylic acid, thus allowing it to resist to very low pH.</br>
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The first step is to determine the galenic formulation of our pill. We want a <i>per os</i> administration for our bacteria and had the choice between either a tablet or a capsule. A tablet requires dry compression of its contents, meaning the bacteria would have to be lyophilized. We decided a capsule is more suited for our purpose because it can contain a non-compressed powder and avoids lyophilization, which would result in a significant delay in metabolic activity of the bacteria after being released.
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According to the European Pharmacopeia, to make a gastro-enteric resistant capsule, it must not dissolve during an exposure of 2 hours to gastric acid (pH=2).  
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</p>
</p>
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<div class="center">
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<br>
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<div class="thumb tnone">
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<div align="center"><img src="https://static.igem.org/mediawiki/2013/c/c6/IC_in_capsule.jpg" alt="Capsule" width="20%"/></div>
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   <div class="thumbinner" style="width:250px;">
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<br>
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   <a href="https://static.igem.org/mediawiki/2013/3/34/Acid_diss_t0.jpgg" class="image">
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     <img alt="https://static.igem.org/mediawiki/2013/3/34/Acid_diss_t0.jpg" src="https://static.igem.org/mediawiki/2013/3/34/Acid_diss_t0.jpg" width="250px;" class="thumbimage"/>
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<h3>How to store the bacteria in the capsule?</h3>
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   <div class="captionedPicture" style="width:30%;float:left">
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   <a title="Iron minion" href="https://static.igem.org/mediawiki/2013/f/fd/Diluent_choice.JPG">
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     <img alt="Iron minion" src="https://static.igem.org/mediawiki/2013/f/fd/Diluent_choice.JPG" class="Picture"/>
   </a>
   </a>
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   <div class="thumbcaption">
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   <div class="caption">
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    <div class="magnify">
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     <b>Figure 1:</b> Testing both moisture absorbents.
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     <a href="https://static.igem.org/mediawiki/2013/3/34/Acid_diss_t0.jpg" class="internal" title="Enlarge">
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      <img src="/wiki/skins/common/images/magnify-clip.png" width="15" height="11" alt="Symbol"/>
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    </a>
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    </div>
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    <center>Figure 1: 6 coated capsules à t=0 before the dissolution in gastric acid</center>
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   </div>
   </div>
   </div>
   </div>
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</div>
 
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</div>
 
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<div class="center">
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   <div class="captionedPicture" style="width:30%;float:left">
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<div class="thumb tnone">
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   <a title="Iron minion" href="https://static.igem.org/mediawiki/2013/9/97/Mortier-carte.JPG">
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   <div class="thumbinner" style="width:50%;">
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     <img alt="Iron minion" src="https://static.igem.org/mediawiki/2013/9/97/Mortier-carte.JPG" class="Picture"/>
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   <a href="https://static.igem.org/mediawiki/2013/3/33/Machine_diss.JPG" class="image">
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     <img alt="https://static.igem.org/mediawiki/2013/3/33/Machine_diss.JPG" src="https://static.igem.org/mediawiki/2013/3/33/Machine_diss.JPG" width="50%;" class="thumbimage"/>
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   </a>
   </a>
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   <div class="thumbcaption">
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   <div class="caption">
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    <div class="magnify">
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     <b>Figure 2:</b> Hand mortar and pestle, old fashioned but efficient.
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     <a href="https://static.igem.org/mediawiki/2013/3/33/Machine_diss.JPG" class="internal" title="Enlarge">
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      <img src="/wiki/skins/common/images/magnify-clip.png" width="15" height="11" alt="Symbol"/>
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    </a>
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    </div>
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    <center>Figure 1: 6 coated capsules à t=0 before the dissolution in gastric acid</center>
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   </div>
   </div>
   </div>
   </div>
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</div>
 
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</div>
 
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<p style="padding-top:1%;">
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A pharmaceutical capsule requires every component to be in powder form. We tested which formulation was able to absorb the most LB medium saturated with bacteria. In galenic research, this is called a <i>moisture absorbent</i> and ensures the proper chemical properties to keep our drug (here our bacteria in LB medium) viable in a dry environment. We experimented with several compositions based on <i>maltodextrin</i> and <i>colloidal silica</i> (Figures 1 and 2) and found <i>colloidal silica</i> interacted better with LB medium.</p>
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  <div style="clear: both;"></div>
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<br>
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<br>
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<p>
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  <div class="captionedPicture" style="width:30%;float:left">
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We report that our capsule resists to gastric acid.
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  <a title="Iron minion" href="https://static.igem.org/mediawiki/2013/a/a8/Filling-rack.JPG">
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</p>
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    <img alt="Iron minion" src="https://static.igem.org/mediawiki/2013/a/a8/Filling-rack.JPG" class="Picture"/>
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  </a>
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  <div class="caption">
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    <b>Figure 3:</b> Preparing the rack with 50 empty capsules.
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  </div>
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  </div>
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  <div class="captionedPicture" style="width:30%;float:left">
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  <a title="Iron minion" href="https://static.igem.org/mediawiki/2013/9/94/Filling-rack-powder.JPG">
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    <img alt="Iron minion" src="https://static.igem.org/mediawiki/2013/9/94/Filling-rack-powder.JPG" class="Picture"/>
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  </a>
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  <div class="caption">
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    <b>Figure 4:</b> Filling the capsule with the total amount of powder.
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  </div>
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  </div>
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<b>09/09/13</b><br>
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<p style="padding-top:1%;">
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<p>
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We produced capsules in batches of 50 (standard for one rack, Figure 3). Here we carefully mix colloidal silica with the HPMC <i>diluent</i> such that the entire volume of powder is equally distributed in the capsules (Figure 4).
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To chelate the iron in the duodenum and the initial portion of the jejunum, it was pretty obvious that a capsule or a tablet was required. However, we had to keep in mind the follwing items:<br>
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  <div style="clear: both;"></div>
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<div style="padding-left:10%;"><p>Type of galenic formulation: capsule or tablet?</p></div>
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-
<div style="padding-left:10%;"><p>Overcoming the acidity of the stomach</p></div>
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<div style="padding-left:10%;"><p>The best strategy between the 'flush' and the 'colonization' approach to chelate the iron</p></div>
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</p>
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<br>
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</br>
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<br>
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<p>
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-
The best galenic formulation for our purposes is the capsule. The first reason is that a tablet requires not only a heavy and dry compression, but also the second reason is that it requires lyophilised bacteria, which consists of extreme conditions (from very high to very low temperature and high pressure). As a consequence, the capsule offers the possibility to be not only easily coated for protection against stomachal acidity, but also presents a softer environment for the bacteria to transport.
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</p>
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 +
  <div class="captionedPicture" style="width:30%;float:left">
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  <a title="Iron minion" href="https://static.igem.org/mediawiki/2013/7/76/Final-rack-filling.JPG">
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    <img alt="Iron minion" src="https://static.igem.org/mediawiki/2013/7/76/Final-rack-filling.JPG" class="Picture"/>
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  </a>
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  <div class="caption">
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    <b>Figure 5:</b> Closing the capsules after a filling the rack.
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  </div>
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  </div>
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  <div class="captionedPicture" style="width:30%;float:left">
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  <a title="Iron minion" href="https://static.igem.org/mediawiki/2013/6/62/Capsules-finished.jpg">
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    <img alt="Iron minion" src="https://static.igem.org/mediawiki/2013/6/62/Capsules-finished.jpg" class="Picture"/>
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  </a>
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  <div class="caption">
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    <b>Figure 6:</b> Final result, 50 capsules uniformally filled with the powder mixture.
 +
  </div>
 +
  </div>
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<p style="padding-top:1%;">
 +
Finally, the 50 capsules contain a total of 11 ml of colloidal silica in which 4 mL of saturated bacteria have been dissolved in 24 mL of HPMC. The last step is sealing the capsules (Figures 5 and 6).
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  <div style="clear: both;"></div>
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<p>
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<br>
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<br>
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</p>
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<div align="center"><img src="https://static.igem.org/mediawiki/2013/3/33/IC_protected_against_acid.jpg" alt="Capsule" width="20%"/></div>
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<h3 id="acidity">How to overcome the acidity of the stomach?</h3>
 +
 
 +
  <div class="captionedPicture" style="width:30%;float:left">
 +
  <a title="Dipping" href="https://static.igem.org/mediawiki/2013/2/24/Alcohol_solution.jpg">
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    <img alt="Dipping" src="https://static.igem.org/mediawiki/2013/2/24/Alcohol_solution.jpg" class="Picture"/>
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  </a>
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  <div class="caption">
 +
    <b>Figure 7:</b> Dipping of the capsule in an alcohol-based methacrylic acid polymer solution.
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  </div>
 +
  </div>
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  <div class="captionedPicture" style="width:30%;float:left">
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  <a title="Hairdryer" href="https://static.igem.org/mediawiki/2013/c/c1/Hairdryer_capsule.jpg">
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    <img alt="Hairdryer" src="https://static.igem.org/mediawiki/2013/c/c1/Hairdryer_capsule.jpg" class="Picture"/>
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  </a>
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  <div class="caption">
 +
    <b>Figure 8:</b> Drying of the capsule by evaporating the alcohol.
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  </div>
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  </div>
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 +
<p style="padding-top:1%;>
 +
It is a common challenge in pharmaceutical galenical research to bypass the acidity of the stomach and target a medicine to the duodenum/jejunum. To this end, we soaked the capsule in an ethanol-based solution of methacrylic acid and dried it with hot air. This method produced a capsule with a double envelope that resists gastric acidity.
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  <div style="clear: both;"></div>
-
Après réflexion, le choix de la forme galénique sera la gélule. En effet, en vue de libérer les bactéries au niveau du duodénum, il est plus aisé d'utiliser une gélule de part son enveloppe dure qui permet un passage facilité à travers l'estomac, première barrière compliquée à traverser de part les conditions de pH extrêmes (pH 2-3). Nous avons déjà en vue le type de posologie pour un traitement bactérien. Le patient devra être à jeûn, ce qui réduira conséquemment le temps passé par la gélule dans l'estomac, soit de 20 à 25 minutes. De plus, la gélule, une fois délitée dans le duodénum, ne sera pas emporté par le mouvement du bol alimentaire et favorisera ainsi l'implantation des bactéries au niveau du jéjunum. La stratégie est donc de faire prendre cette gélule par le patient avant un repas et anticiper l'arrivée du bol alimentaire (qui contiendra le Fer).<br>
 
<br>
<br>
-
La forme lyophilisée n'est pas très favorable dans notre cas car la bactérie met longtemps à récupérer et l'arrivée du bol alimentaire n'arrive qu'environ 3 heures après l'implantation de la bactérie dans le jéjunum. La gélule sera une forme de préparation extemporanée avec des bactéries fraîches pour limiter le temps de reviviscence.
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<div align="center"><img src="https://static.igem.org/mediawiki/2013/f/fd/Dissol_iron_coli.jpg" alt="Capsule" width="20%"/></div>
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</p>
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<br>
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 +
<h3 id="jejunum">How to deliver the bacteria in the intestine?</h3>
<p>
<p>
-
- Réflexion le choix des bio-adhésifs: ici on utilisera les HPMC.<br>
+
The gelatine-based composition of the capsule dissolves at neutral pH to deliver its payload to the duodenum. Right after the dissolution of the gelatine capsule, the HPMC swells to form a viscuous obstruction. This process creates an environment in the jejunum where bacteria can statically proliferate. Thus, HPMC, beside its properties as a <i>diluent</i>, is also called a <i>bio-adhesive</i> for its ability to stick to the membranes of the intestins and form an obstruction.
-
- Réflexion sur la qualité des bio-adhésif, notamment dans la relation viscosité/bio-adhésif. En effet, les HPMC vont gonfler en contact avec l'eau, adhérant ainsi les bactéries à la paroi. Il faut que la viscosité soit minimale pour pas que le bol alimentaire vienne arracher la fixation de nos bactéries, mais qu'en même temps l'eau ait une pénétrance suffisante.<br>
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-
- Réflexion sur l'enrobage (enteric coating). Il faut que la gélule se délite le plus haut possible dans l'intestin (ici le duodénum), mais qu'il soit suffisamment résistant à l'acidité de l'estomac en amont.
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</p>
</p>
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<p>
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<br>
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Choice of excipients (reference: Handbook of Pharmaceutical Excipients, sixth edition):
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<div align="center"><img src="https://static.igem.org/mediawiki/2013/6/68/Capsule_ironcoli_relargage.png" alt="Capsule" width="20%"/></div>
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Hypromellose (Hydroxypropyl methylcellulose, HPMC): is used as a bioadhesive material for a controlled release at pH 5-8 (duodenum and jejunum).<br>
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<br>
-
Methacrylic acid L100-55 (Eudragit): is used as an enteric coating for resistance against stomachal pH, thus allowing the release of the bacteria in the duodenum at pH values of 5,5.<br>
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-
Colloidal silicon dioxide: is used to dry pellet of bacteria and allow an homogenous mixture with the other components.<br>
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</p>
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<h3 id="Norms">How to prove the real efficiency of our capsule?</h3>
<p>
<p>
-
TOP10 and TOP10 transformed with pSB1A3 stayed the whole weekend at 4°C. I resuspended the cell in 10 mL LB + antibiotic.
+
As a proof of concept, we fulfilled the two basic requirements of the European Pharmacopeia to make a gastro-enteric resistant capsule which are as follows:</br>
 +
<ol>
 +
<li>
 +
No dissolution of the capsule after 2 hours of exposure to gastric acid (solution at pH = 2)
 +
</li>
 +
<li>
 +
Dissolution of the capsule within 1 hour of exposure to water (Phosphate Buffer solution, pH = 7) right afterwards
 +
</li>
 +
</ol>
</p>
</p>
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<b>10/09/13</b><br>
 
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<p>
 
-
I tested two different powders to dilute our medium with bacteria. As a start, i began to dilute LB medium, without bacteria in Maltodextrin (Glucidex) or Colloidal silica (Aerosil). After dispersing the liquid in the powder, the goal was to put as much as possible in it, but the powder should not agglomerate and should keep its powder form. As such, I managed to dilute 200 µL LB in 10 g of Maltodextrin but 3825 µL in 3 g of colloidal silica. As a consequence, we chose for colloidal silica to dilute the LB, and thus, the bacteria.
 
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</p>
 
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<p>
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  <div class="captionedPicture" style="width:30%;float:left">
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The second step is to obtain a final volume of 35g of powder. After I diluted 3825 µL of LB in colloidal silica, I obtained a total volume of 16 mL. I added a sufficient quantity of HPMC (Hydroxyprpylmethylcellulose, Methocel K100) to obtain a final volume of 35 mL. The two components are mixed together and I made sure the product is dry.
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  <a title="Hairdryer" href="https://static.igem.org/mediawiki/2013/1/1e/Dissolution_machine.jpg">
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</p>
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    <img alt="Hairdryer" src="https://static.igem.org/mediawiki/2013/1/1e/Dissolution_machine.jpg" class="Picture"/>
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  </a>
 +
  <div class="caption">
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    <b>Figure 9:</b> The dissolution machine.
 +
  </div>
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  </div>
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<p>
+
  <div class="captionedPicture" style="width:30%;float:left">
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With a 'gelulier', I equally dispersed the whole volume in 50 capsules. After weight measurement, the capsules are 342 +/- 4 mg.
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  <a title="Hairdryer" href="https://static.igem.org/mediawiki/2013/4/4d/Dissolution_basket.jpg">
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</p>
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    <img alt="Hairdryer" src="https://static.igem.org/mediawiki/2013/4/4d/Dissolution_basket.jpg" class="Picture"/>
 +
  </a>
 +
  <div class="caption">
 +
    <b>Figure 10:</b> Basket that dips the capsules into a liquid solution.
 +
  </div>
 +
  </div>
-
<p>
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<p style="padding-top:1%;">
-
To anticipate the dispersion tests at pH = 2 and at pH = 6,5, I prepared a PBS buffer and an acid medium that mimics the gastric context and its acidty.<br>
+
The dissolution machine lifts raises and lowers a basket into a 800mL beaker (Figure 9). In each experiment, we were able to test 6 capsules spread into 6 separate columns (Figure 10). These columns can be sealed on top with a lid to increase the dissolution and mimic different segments of the intestines.
-
The capsule should not be dispersed after two hours in the medium of pH = 2. Also, the capsule, afterwards, should disperse in between 1 hour in PBS buffer. If the capsule satisfies these conditions, the bacteria will be releases right at the end of the duodenum, thus allowing the growth in the jejunum.
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<div style="clear: both;"></div>
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</p>
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<p>
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<br>
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PBS preparation for a volume of 5L:
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<br>
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<div style="padding-left:10%;"><p>NaCl: 40g</p></div>
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<br>
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<div style="padding-left:10%;"><p>KCl: 1g</p></div>
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<div style="padding-left:10%;"><p>Na2HPO4: 7,2g</p></div>
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<div style="padding-left:10%;"><p>KH2PO4: 1,2g</p></div>
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</p>
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-
<p>
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  <div class="captionedPicture" style="width:30%;float:left">
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The first attempt to make capsules from LB is repeated, but this time with LB and bacteria. After I diluted 3000 µL of LB and bactera in colloidal silica, I obtained a total volume of 20mL. I added a sufficient quantity of HPMC (Hydroxyprpylmethylcellulose, Methocel K100) to obtain a final volume of 35 mL. The two components were mixed together. However, since the bacteria are dry in the powder, they may be very volatile when mixed to the colloidal silica. As an additional precaution, I wore a mask to prevent the inhale of these potenially contaminated particles.
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  <a title="Capsule integrity 1 hour" href="https://static.igem.org/mediawiki/2013/b/b7/081_25pc.jpg">
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</p>
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    <img alt="Capsule integrity 1 hour" src="https://static.igem.org/mediawiki/2013/b/b7/081_25pc.jpg" class="Picture"/>
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  </a>
 +
  <div class="caption">
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    <b>Figure 11:</b> The capsules do not dissolve after 1 hour of exposure to gastric acid.
 +
  </div>
 +
  </div>
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<p>
+
  <div class="captionedPicture" style="width:30%;float:left">
-
I refreshed my cultures in 3ml LB (x2) + an additional control negative (only 3ml LB) to make sure that I am not in fact working with the wrong bacteria or any contamination. This control negative was actually very important. In this lab, I don't have the same sterilized pipet tips or 15ml tube. Also, the only sterile environnement is in the presence of a very short flame.
+
  <a title="Turbidity 1 hour" href="https://static.igem.org/mediawiki/2013/d/d1/082_25pc.jpg">
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</p>
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    <img alt="Turbidity 1 hour" src="https://static.igem.org/mediawiki/2013/d/d1/082_25pc.jpg" class="Picture"/>
 +
  </a>
 +
  <div class="caption">
 +
    <b>Figure 12:</b> The acid solution is clear after containing the capsules for 1 hour.
 +
  </div>
 +
  </div>
 +
<p style="padding-top:1%;">
 +
We observed that the capsules maintained their integrity after one hour of exposure to gastric acidity (Figure 11) and didn't release their contents into solution (Figure 12).
 +
<div style="clear: both;"></div>
 +
 +
  <div class="captionedPicture" style="width:30%;float:left">
 +
  <a title="Capsule integrity 2 hours" href="https://static.igem.org/mediawiki/2013/e/e6/084_25pc.jpg">
 +
    <img alt="Capsule integrity 2 hours" src="https://static.igem.org/mediawiki/2013/e/e6/084_25pc.jpg" class="Picture"/>
 +
  </a>
 +
  <div class="caption">
 +
    <b>Figure 13:</b> Capsules resist dissolving after 2 hours of exposure to gastric acid.
 +
  </div>
 +
  </div>
 +
 +
  <div class="captionedPicture" style="width:30%;float:left">
 +
  <a title="Turbidity 2 hours" href="https://static.igem.org/mediawiki/2013/a/a1/083_25pc.jpg">
 +
    <img alt="Turbidity 2 hours" src="https://static.igem.org/mediawiki/2013/a/a1/083_25pc.jpg" class="Picture"/>
 +
  </a>
 +
  <div class="caption">
 +
    <b>Figure 14:</b> The acid solution remains clear after containing the capsules for 2 hours.
 +
  </div>
 +
  </div>
 +
 +
<p style="padding-top:1%;">
 +
We continued the experiment for an additional hour to confirm that even after two hours of exposure to a pH=2 solutes, the capsules were still not dissolved (Figure 13) and hadn't released their contents (Figure 14).
 +
<div style="clear: both;"></div>
 +
 +
  <div class="captionedPicture" style="width:30%;float:left">
 +
  <a title="Final solution color" href="https://static.igem.org/mediawiki/2013/6/6b/085_25pc.jpg">
 +
    <img alt="Final solution color" src="https://static.igem.org/mediawiki/2013/6/6b/085_25pc.jpg" class="Picture"/>
 +
  </a>
 +
  <div class="caption">
 +
    <b>Figure 15:</b> Final acid solution color after containing the capsules for 2 hours.
 +
  </div>
 +
  </div>
 +
 +
<p style="padding-top:1%;">
 +
The acid solution was clear after removing the capsules (Figure 15), showing that the first condition of the European Pharmacopeoa to create a gastro-enteric resistant capsule has been fullfilled.
 +
<div style="clear: both;"></div>
 +
 +
<br>
 +
<br>
 +
<br>
 +
 +
 +
  <div class="captionedPicture" style="width:30%;float:left">
 +
  <a title="Capsule integrity 0 minute" href="https://static.igem.org/mediawiki/2013/c/ce/086_25pc.jpg">
 +
    <img alt="Capsule integrity 0 minute" src="https://static.igem.org/mediawiki/2013/c/ce/086_25pc.jpg" class="Picture"/>
 +
  </a>
 +
  <div class="caption">
 +
    <b>Figure 16:</b> Capsule dissolvement stage after 0 minute of exposure to PBS buffer (pH = 7,2).
 +
  </div>
 +
  </div>
 +
 +
  <div class="captionedPicture" style="width:30%;float:left">
 +
  <a title="Turbidity integrity 0 minute" href="https://static.igem.org/mediawiki/2013/a/ac/088_25pc.jpg">
 +
    <img alt="Turbidity integrity 0 minute" src="https://static.igem.org/mediawiki/2013/a/ac/088_25pc.jpg" class="Picture"/>
 +
  </a>
 +
  <div class="caption">
 +
    <b>Figure 17:</b> PBS (pH = 7,2) turbidity at the beginning of the experiment.
 +
  </div>
 +
  </div>
 +
 +
<p style="padding-top:1%;">
 +
The capsules were fully intact when they were transferred to a PBS (Figure 16) and none of the contents were immediately released (Figure 17).
 +
<div style="clear: both;"></div>
 +
 +
  <div class="captionedPicture" style="width:30%;float:left">
 +
  <a title="Capsule integrity 15 minutes" href="https://static.igem.org/mediawiki/2013/5/58/091_25pc.jpg">
 +
    <img alt="Capsule integrity 15 minutes" src="https://static.igem.org/mediawiki/2013/5/58/091_25pc.jpg" class="Picture"/>
 +
  </a>
 +
  <div class="caption">
 +
    <b>Figure 18:</b> Capsules begin dissolving after 15 minutes in PBS buffer (pH = 7,2).
 +
  </div>
 +
  </div>
 +
 +
  <div class="captionedPicture" style="width:30%;float:left">
 +
  <a title="Turbidity integrity 15 minutes" href="https://static.igem.org/mediawiki/2013/e/e9/090_25pc.jpg">
 +
    <img alt="Turbidity integrity 15 minutes" src="https://static.igem.org/mediawiki/2013/e/e9/090_25pc.jpg" class="Picture"/>
 +
  </a>
 +
  <div class="caption">
 +
    <b>Figure 19:</b> PBS buffer turbidity after containing capsules for 15 minutes.
 +
  </div>
 +
  </div>
 +
 +
<p style="padding-top:1%;">
 +
The capsules began to dissolve after 15 minutes in PBS buffer (Figure 18) and the dye solution began to be released (Figure 19).
 +
<div style="clear: both;"></div>
 +
 +
  <div class="captionedPicture" style="width:30%;float:left">
 +
  <a title="Capsule integrity 30 minutes" href="https://static.igem.org/mediawiki/2013/0/02/096_25pc.jpg">
 +
    <img alt="Capsule integrity 30 minutes" src="https://static.igem.org/mediawiki/2013/0/02/096_25pc.jpg" class="Picture"/>
 +
  </a>
 +
  <div class="caption">
 +
    <b>Figure 20:</b> Capsules after 30 minutes in PBS.
 +
  </div>
 +
  </div>
 +
 +
  <div class="captionedPicture" style="width:30%;float:left">
 +
  <a title="Turbidity integrity 30 minutes" href="https://static.igem.org/mediawiki/2013/a/a6/095_25pc.jpg">
 +
    <img alt="Turbidity integrity 30 minutes" src="https://static.igem.org/mediawiki/2013/a/a6/095_25pc.jpg" class="Picture"/>
 +
  </a>
 +
  <div class="caption">
 +
    <b>Figure 21:</b> PBS turbidity after containing capsules for 30 minutes.
 +
  </div>
 +
  </div>
 +
 +
<p style="padding-top:1%;">
 +
The capsules continue to dissolve after 30 minutes in PBS buffer (Figure 20) and released their contents (Figure 21).
 +
<div style="clear: both;"></div>
 +
 +
  <div class="captionedPicture" style="width:30%;float:left">
 +
  <a title="Capsule integrity 40 minutes" href="https://static.igem.org/mediawiki/2013/b/bf/098_25pc.jpg">
 +
    <img alt="Capsule integrity 40 minutes" src="https://static.igem.org/mediawiki/2013/b/bf/098_25pc.jpg" class="Picture"/>
 +
  </a>
 +
  <div class="caption">
 +
    <b>Figure 22:</b> Capsules after 40 minutes exposure to PBS buffer (pH = 7,2).
 +
  </div>
 +
  </div>
 +
 +
  <div class="captionedPicture" style="width:30%;float:left">
 +
  <a title="Turbidity integrity 40 minutes" href="https://static.igem.org/mediawiki/2013/e/e7/097_25pc.jpg">
 +
    <img alt="Turbidity integrity 40 minutes" src="https://static.igem.org/mediawiki/2013/e/e7/097_25pc.jpg" class="Picture"/>
 +
  </a>
 +
  <div class="caption">
 +
    <b>Figure 23:</b> PBS turbidity after containing capsules for 40 minutes.
 +
  </div>
 +
  </div>
 +
 +
<p style="padding-top:1%;">
 +
The capsules continue to dissolve after 40 minutes in PBS buffer (Figure 22) and release their contents (Figure 23).
 +
 +
<div style="clear: both;"></div>
 +
 +
  <div class="captionedPicture" style="width:30%;float:left">
 +
  <a title="Capsule integrity 50 minutes" href="https://static.igem.org/mediawiki/2013/6/62/104_25pc.jpg">
 +
    <img alt="Capsule integrity 50 minutes" src="https://static.igem.org/mediawiki/2013/6/62/104_25pc.jpg" class="Picture"/>
 +
  </a>
 +
  <div class="caption">
 +
    <b>Figure 24:</b> Capsule dissolution after 50 minutes in PBS buffer (pH = 7,2).
 +
  </div>
 +
  </div>
 +
 +
  <div class="captionedPicture" style="width:30%;float:left">
 +
  <a title="Turbidity integrity 50 minutes" href="https://static.igem.org/mediawiki/2013/2/22/102_25pc.jpg">
 +
    <img alt="Turbidity integrity 50 minutes" src="https://static.igem.org/mediawiki/2013/2/22/102_25pc.jpg" class="Picture"/>
 +
  </a>
 +
  <div class="caption">
 +
    <b>Figure 25:</b> PBS turbidity after containing capsules for 50 minutes.
 +
  </div>
 +
  </div>
 +
 +
<p style="padding-top:1%;">
 +
The capsules continue to dissolve after 50 minutes in PBS buffer (Figure 24) and release their contents (Figure 25).
 +
<div style="clear: both;"></div>
 +
 +
  <div class="captionedPicture" style="width:30%;float:left">
 +
  <a title="Capsule integrity 60 minutes" href="https://static.igem.org/mediawiki/2013/2/2a/106_25pc.jpg">
 +
    <img alt="Capsule integrity 60 minutes" src="https://static.igem.org/mediawiki/2013/2/2a/106_25pc.jpg" class="Picture"/>
 +
  </a>
 +
  <div class="caption">
 +
    <b>Figure 26:</b> Capsules were fully dissolved after 60 minutes in PBS buffer (pH = 7,2).
 +
  </div>
 +
  </div>
 +
 +
  <div class="captionedPicture" style="width:30%;float:left">
 +
  <a title="Turbidity integrity 60 minutes" href="https://static.igem.org/mediawiki/2013/f/f8/105_25pc.jpg">
 +
    <img alt="Turbidity integrity 60 minutes" src="https://static.igem.org/mediawiki/2013/f/f8/105_25pc.jpg" class="Picture"/>
 +
  </a>
 +
  <div class="caption">
 +
    <b>Figure 27:</b> The PBS turbidity after 60 minutes of exposure to PBS buffer (pH = 7,2).
 +
  </div>
 +
  </div>
 +
 +
<p style="padding-top:1%;">
 +
The capsules were fully dissolved after 60 minutes in PBS (Figure 26) and had released their contents into the PBS solution (Figure 27).
 +
<div style="clear: both;"></div>
 +
</br>
 +
<h2 id="conclusion">Conclusion and perspectives</h2>
<p>
<p>
-
At the end of the day, I managed to create 50 capsules containing only dry LB and 50 capsules with dry LB and bacteria. Additionnaly, I prepared the alcoholic solution of 12,5% Eudragit L100-55 to create the gastro-enteric resistant coating around my capsule. The receipe is as follows:</br>
+
Our polymeric capsule successfully bypassed stomach acidity (pH=2) and rapidly dissolved to release its contents at neutral pH as in the duodenum and jejunum. The capsule thus fulfills the requirements of the European Pharmacopeia.  
-
50ml of pure ethanol (98%)</br>
+
-
6,25g of eudragit</br>
+
-
Contrary to the litterature, the Eudragit was not that 'extremely' soluble in pure ethanol and did not take 20mn to dissolve. As a consequence, I sonicated for 45 minutes to solubilize the Eudragit.
+
</p>
</p>
<p>
<p>
-
Finally, I tried to make the coating on some capsules. I came to the conclusion that the drying lasts a very long time. To accelerate the drying process, I used the hairdryer for 30 seconds at maximum temperature at average speed, then 1mn at lowest temperature at highest speed. This way i managed to dry the fastest way the coating of my capsules, without being to sticky at the end. Also, every single capsule had to be done twice, once on the upper side and another on the downside. The not only allows a better dring, but also double-covers the edge of the capsule where both sides close (in the middle) and gives a double protection at the weakest point of the capsule. Finally, keep in mind that the coating process is doubled, thus spending on average 8 to 10 minutes for each capsule.
+
The purpose of this capsule is to <a href="https://2013.igem.org/Team:Evry/Model3>slow down the flush of bacteria</a> right after it is delivered in the duodenal region. Bacteria don't have enough time to produce their iron chelators. The addition of HPMC will create an obstruction in the area of iron absorption to allow enterobactin production.
</p>
</p>
-
 
-
<b>11/09/13</b><br>
 
<p>
<p>
-
I double-coated 6 capsules containing the dry bacteria and put them for 2 hours in the acid to test their resistance to low pH (pH = 2). They did not break during this stage.<br>
+
Also, we calculated its cost and evaluated the <a href="https://2013.igem.org/Team:Evry/Economy"> impact</a> such a treatment could have on the health system. Blood-lettings are expensive and this treatment can be seen as an alternative or a complement to blood-lettings.
-
After 20 minutes of shacking in the PBS buffer, the water starts to become turbid, thus proving the degradation of the gelatin of the capsid and thus releasing the HPMC. I extracted only one sample in liquid culture to see if the bacteria survived both the tests. Two otherw were kept as control negative (in fact, the main bottle of medium seems to be turbid). We'll now tomorrow.
+
</p>
</p>
-
 
-
<b>12/09/13</b><br>
 
<p>
<p>
-
"Test des bactéries fraiches".<br>
+
The next step for the capsule project is to mix the colloidal silica and hydroxypropylmethylcellulose with a concentrated culture of our siderophore-overexpressing <b><span style="color:#bb8900">Iron</span><span style="color:#7B0000"> Coli</span></b>. After encapsulating them in gelatine and methacrylic acid, we must establish that our bacteria can be released from the capsule and survive. If these tests are conclusive it could be possible to test the capsule in hemochromatosis mice.
-
1 confection de s gelules<br>
+
-
2 enrobage<br>
+
-
3 test a l'acidité<br>
+
-
4 test  au pbs<br>
+
-
After the dissolution in acid medium, the capsule were still complete. Then, they were transfered in the PBS medium where they have been shaking for 1h. A sample (+photo) has been taken at 20, 30, 40, 50 and 60 minutes to follow the progress of dissolution of the capsules. We can easily observe, due to the yellow coloring of the capsule, that they dissolve quickly. The samples at each moment are put in 8ml LB medium + streptomycin. Tomorrow we'll knwo if the bacteria survived the manufacture of the capsule and the dissolving for 3 hours. One blank with only 8ml medium + 8 µL Streptomycin is kept to avoid any fasle interpretation of potential growth.<br>
+
-
<br>
+
-
DEMANDER RECETTE DU MILIEU MIMANT LE SUC GASTRIQUE.
+
</p>
</p>
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<div class="center">
 
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<div class="thumb tnone">
 
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  <div class="thumbinner" style="width:300px;">
 
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  <a href="https://static.igem.org/mediawiki/2013/8/8d/Galenic_capsule.JPG" class="image">
 
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    <img alt="IMAGE" src="https://static.igem.org/mediawiki/2013/8/8d/Galenic_capsule.JPG" width="300px;" class="thumbimage"/>
 
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  </a>
 
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  <div class="thumbcaption">
 
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    <div class="magnify">
 
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    <a href="URL IMAGE" class="internal" title="Enlarge">
 
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      <img src="/wiki/skins/common/images/magnify-clip.png" width="15" height="11" alt="Symbol"/>
 
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    </a>
 
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    </div>
 
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    <center>Figure X: TEST</center>
 
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  </div>
 
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Latest revision as of 03:07, 29 October 2013

Iron coli project

Capsule design

a transport device to deliver Iron Coli to the intestine



Bannière gélule

Abstract

To effectively treat iron over-absorption, we needed a device to deliver our Iron Coli bacteria to the distal area of the duodenum and the proximal area of the jejunum. Additionally, we want to give Iron Coli enough time to produce enterobactins. We thus designed and built a capsule with a methacrylic acid exterior that resists the low pH conditions in the stomach, but will dissolve at intestinal pH to release Iron Coli. The capsule interior contains colloidal silica and hydroxypropylmethylcellulose (HPMC), which ensures that the bacteria survive in the capsule and have enough time to uptake iron when released in the intestine.

capsule_legend

First, we create a novel capsule following the actual norms from the European Pharmacopeoa concerning gastro-enteric resistant formulations.

Second, we ensure that the bacteria survive following dissolution of the capsule.


Capsule design requirements

We see three main challenges to construction of a device to deliver bacteria to the intestine. First, the capsule must resist the low pH conditions in the stomach, which are lethal to our bacteria. Second, the capsule must rapidly dissolve in the duodenum to deliver its payload to the distal duodenum and the proximal jejunum. Third, the bacteria must have enough time to produce enterobactins to effectively uptake iron before being excreted from the intestine.

Capsule design, step by step


Capsule

Which galenic formulation is best suited for our goals?

The first step is to determine the galenic formulation of our pill. We want a per os administration for our bacteria and had the choice between either a tablet or a capsule. A tablet requires dry compression of its contents, meaning the bacteria would have to be lyophilized. We decided a capsule is more suited for our purpose because it can contain a non-compressed powder and avoids lyophilization, which would result in a significant delay in metabolic activity of the bacteria after being released.


Capsule

How to store the bacteria in the capsule?

Iron minion
Figure 1: Testing both moisture absorbents.
Iron minion
Figure 2: Hand mortar and pestle, old fashioned but efficient.

A pharmaceutical capsule requires every component to be in powder form. We tested which formulation was able to absorb the most LB medium saturated with bacteria. In galenic research, this is called a moisture absorbent and ensures the proper chemical properties to keep our drug (here our bacteria in LB medium) viable in a dry environment. We experimented with several compositions based on maltodextrin and colloidal silica (Figures 1 and 2) and found colloidal silica interacted better with LB medium.



Iron minion
Figure 3: Preparing the rack with 50 empty capsules.
Iron minion
Figure 4: Filling the capsule with the total amount of powder.

We produced capsules in batches of 50 (standard for one rack, Figure 3). Here we carefully mix colloidal silica with the HPMC diluent such that the entire volume of powder is equally distributed in the capsules (Figure 4).



Iron minion
Figure 5: Closing the capsules after a filling the rack.
Iron minion
Figure 6: Final result, 50 capsules uniformally filled with the powder mixture.

Finally, the 50 capsules contain a total of 11 ml of colloidal silica in which 4 mL of saturated bacteria have been dissolved in 24 mL of HPMC. The last step is sealing the capsules (Figures 5 and 6).



Capsule

How to overcome the acidity of the stomach?

Dipping
Figure 7: Dipping of the capsule in an alcohol-based methacrylic acid polymer solution.
Hairdryer
Figure 8: Drying of the capsule by evaporating the alcohol.


Capsule

How to deliver the bacteria in the intestine?

The gelatine-based composition of the capsule dissolves at neutral pH to deliver its payload to the duodenum. Right after the dissolution of the gelatine capsule, the HPMC swells to form a viscuous obstruction. This process creates an environment in the jejunum where bacteria can statically proliferate. Thus, HPMC, beside its properties as a diluent, is also called a bio-adhesive for its ability to stick to the membranes of the intestins and form an obstruction.


Capsule

How to prove the real efficiency of our capsule?

As a proof of concept, we fulfilled the two basic requirements of the European Pharmacopeia to make a gastro-enteric resistant capsule which are as follows:

  1. No dissolution of the capsule after 2 hours of exposure to gastric acid (solution at pH = 2)
  2. Dissolution of the capsule within 1 hour of exposure to water (Phosphate Buffer solution, pH = 7) right afterwards

Hairdryer
Figure 9: The dissolution machine.
Hairdryer
Figure 10: Basket that dips the capsules into a liquid solution.

The dissolution machine lifts raises and lowers a basket into a 800mL beaker (Figure 9). In each experiment, we were able to test 6 capsules spread into 6 separate columns (Figure 10). These columns can be sealed on top with a lid to increase the dissolution and mimic different segments of the intestines.




Capsule integrity 1 hour
Figure 11: The capsules do not dissolve after 1 hour of exposure to gastric acid.
Turbidity 1 hour
Figure 12: The acid solution is clear after containing the capsules for 1 hour.

We observed that the capsules maintained their integrity after one hour of exposure to gastric acidity (Figure 11) and didn't release their contents into solution (Figure 12).

Capsule integrity 2 hours
Figure 13: Capsules resist dissolving after 2 hours of exposure to gastric acid.
Turbidity 2 hours
Figure 14: The acid solution remains clear after containing the capsules for 2 hours.

We continued the experiment for an additional hour to confirm that even after two hours of exposure to a pH=2 solutes, the capsules were still not dissolved (Figure 13) and hadn't released their contents (Figure 14).

Final solution color
Figure 15: Final acid solution color after containing the capsules for 2 hours.

The acid solution was clear after removing the capsules (Figure 15), showing that the first condition of the European Pharmacopeoa to create a gastro-enteric resistant capsule has been fullfilled.




Capsule integrity 0 minute
Figure 16: Capsule dissolvement stage after 0 minute of exposure to PBS buffer (pH = 7,2).
Turbidity integrity 0 minute
Figure 17: PBS (pH = 7,2) turbidity at the beginning of the experiment.

The capsules were fully intact when they were transferred to a PBS (Figure 16) and none of the contents were immediately released (Figure 17).

Capsule integrity 15 minutes
Figure 18: Capsules begin dissolving after 15 minutes in PBS buffer (pH = 7,2).
Turbidity integrity 15 minutes
Figure 19: PBS buffer turbidity after containing capsules for 15 minutes.

The capsules began to dissolve after 15 minutes in PBS buffer (Figure 18) and the dye solution began to be released (Figure 19).

Capsule integrity 30 minutes
Figure 20: Capsules after 30 minutes in PBS.
Turbidity integrity 30 minutes
Figure 21: PBS turbidity after containing capsules for 30 minutes.

The capsules continue to dissolve after 30 minutes in PBS buffer (Figure 20) and released their contents (Figure 21).

Capsule integrity 40 minutes
Figure 22: Capsules after 40 minutes exposure to PBS buffer (pH = 7,2).
Turbidity integrity 40 minutes
Figure 23: PBS turbidity after containing capsules for 40 minutes.

The capsules continue to dissolve after 40 minutes in PBS buffer (Figure 22) and release their contents (Figure 23).

Capsule integrity 50 minutes
Figure 24: Capsule dissolution after 50 minutes in PBS buffer (pH = 7,2).
Turbidity integrity 50 minutes
Figure 25: PBS turbidity after containing capsules for 50 minutes.

The capsules continue to dissolve after 50 minutes in PBS buffer (Figure 24) and release their contents (Figure 25).

Capsule integrity 60 minutes
Figure 26: Capsules were fully dissolved after 60 minutes in PBS buffer (pH = 7,2).
Turbidity integrity 60 minutes
Figure 27: The PBS turbidity after 60 minutes of exposure to PBS buffer (pH = 7,2).

The capsules were fully dissolved after 60 minutes in PBS (Figure 26) and had released their contents into the PBS solution (Figure 27).


Conclusion and perspectives

Our polymeric capsule successfully bypassed stomach acidity (pH=2) and rapidly dissolved to release its contents at neutral pH as in the duodenum and jejunum. The capsule thus fulfills the requirements of the European Pharmacopeia.

The purpose of this capsule is to impact such a treatment could have on the health system. Blood-lettings are expensive and this treatment can be seen as an alternative or a complement to blood-lettings.

The next step for the capsule project is to mix the colloidal silica and hydroxypropylmethylcellulose with a concentrated culture of our siderophore-overexpressing Iron Coli. After encapsulating them in gelatine and methacrylic acid, we must establish that our bacteria can be released from the capsule and survive. If these tests are conclusive it could be possible to test the capsule in hemochromatosis mice.